The structure of the three-in-one feeder is composed of automatic material rack (unwinding machine), automatic material leveling machine, numerical control feeder, scissor frame, etc., which can realize the unwinding, precise feeding and shearing of the sheet material. Continuous cutting and punching with a common shearing machine for continuous die feeding.
1. Uncoiler: welded frame, hydraulic expansion and contraction reel, increase the blade type design, ensure that there is no gap in the rise state when the open state is stable, durable, motor drive unwinding (frequency control), there is pressure on the coil material The device ensures no looseness, and the width of the pressing device is convenient to adjust; the material-rolling core-up mechanism has the design of the anti-rolling material in the coil and the design of the anti-rolling material in the coil. The core-connecting block has a lock-proof design. The coil frame motor, brake brake mechanism and feeder drive inverter meet the load design. The material rack has the function of expanding the core to realize the repeated positioning of the coil material during the replacement of the coil material, and the material rack load can be customized according to customer requirements.
2. Hydraulic loading trolley: The trolley adopts V-shaped bracket, and the surface uses pressure-resistant and wear-resistant plates, which are firm and reliable. The trolley is safe and reliable, the center of gravity is stable, and the structure is stable, ensuring that the coil material is placed on the trolley. During the moment of starting and during the movement of the trolley, the coil material does not appear to be turned over, tilted or dumped; the feeding is labor-saving, time-saving and safe.
3. automatic material leveling machine: integrated with the feeder, servo motor drive; upper and lower roller gap adjustable and display gap value. After leveling, there is no indentation on the surface of the sheet, and there will be no wave or undulation inequality after the material is leveled. The leveling machine's leveling roller drive gear set has good lubrication design, and the daily lubrication point check is convenient and reliable.
4. The grooved steel is connected with the leveling machine and the leveling machine. The frame cover can be opened to facilitate equipment wiring and inspection and maintenance. There is a steel coil feeding and receiving mechanism at the entrance of the leveling machine to avoid the need to carry the feeding operation of the steel coil head to the feeder by manpower.
5. CNC feeding machine: equipped with feeding and discharging centering adjustment mechanism, convenient, reliable operation, replacement and maintenance; wrong feeding detection device can detect the feeding length, and the feeding length can be set on the display as needed.
This truly achieves automation, which greatly saves labor and reduces labor intensity. The split stamping production line can be automated even during operation, but it needs to manually carry out a series of operations such as feeding, feeding, separately adjusting, testing, refueling, etc., so that it does not really achieve automated production, and three The one-in-one feeder is a device that realizes automatic operation. The feeding, feeding, material blocking, folding, leveling, feeding and refueling are all completed by one person on the independent console. Greatly saved labor and reduced labor intensity.